Assessfy Pvt. Ltd Moderate 5 milestones 50 marks

Springless Car Suspension Using Bevel Gears

Real-world project · AICTE-aligned · AI-graded · Audit-ready certificate

Enroll as Student Mentor this project

Milestones

Available mentors

Enrolled students

Core skills

About this project

Springless Car Suspension Using Bevel Gears

Objective: Develop a springless car suspension system utilizing bevel gears for shock absorption.

Context: Traditional spring-based suspensions can be costly and require frequent maintenance, especially on India's uneven roads. Exploring alternative mechanisms may offer more durable and efficient solutions for vehicle comfort and safety.

What you'll build: You'll design a bevel gear arrangement mounted on a vehicle frame, simulate its motion and shock absorption using CAD software, and test its performance with a dedicated rig. Kinematic analysis will guide the configuration, and results will be compared against conventional spring suspensions.

Deliverables: The outputs include a working prototype, comparative test data, simulation files, and a final report with conclusions.

Milestones

1. Gear arrangement design

10 marks 6d

Create detailed CAD drawings of the bevel gear arrangement for the springless suspension, specifying gear sizes, materials, and placement relative to the wheel and frame. Submit annotated diagrams and a brief explanation of how the gear mechanism will absorb vertical motion. Ensure all dimensions and tolerances are clearly labeled.

2. Shock testing and motion absorption

10 marks 6d

Build a prototype or simulation of the bevel gear suspension and conduct shock tests using standardized weights or drop heights. Record quantitative data on motion absorption and provide video or sensor output evidence. Submit a summary of test procedures, results, and analysis of how effectively the system dampens shocks.

3. Vehicle frame mounting

10 marks 6d

Mount the bevel gear suspension onto a vehicle frame, documenting the integration process with step-by-step photos and a schematic showing attachment points. Submit a checklist confirming secure installation and a short description of any modifications made to the frame or suspension for compatibility.

4. Comparison with spring-based systems

10 marks 6d

Collect performance data from your springless bevel gear suspension and a comparable spring-based system under identical test conditions. Present a side-by-side comparison using graphs or tables, highlighting differences in shock absorption, durability, and maintenance. Submit a concise analysis of the advantages and limitations of each system.

5. Report and conclusion

10 marks 6d

Compile a final report summarizing your design, testing, mounting, and comparison findings. Include clear visuals, quantitative results, and a reasoned conclusion about the viability of springless suspension using bevel gears. Submit a PDF document that addresses all project objectives and reflects on potential improvements.

Open internships using this project -->

Upcoming sessions

Session	Window	Enrolled
Springless Car Suspension Using Bevel Gears	11 Jun 2026 to 10 Jun 2028	0

Skills you'll learn

Kinematic analysisSuspension systemsBevel gear operation

Tools used

Bevel gears Frame with wheel mount Shock absorption testing rig CAD software for simulation

Prerequisites

Basics of suspension systems Gear train geometry Force distribution analysis

Available mentors

Priyang Kumar

Free

You'll earn — Certificate (PDF)

AICTE-aligned Project Completion Certificate

A formal, audit-ready PDF certificate issued by Assessfy + your institute on successful completion. Includes AICTE credit hours, your evaluator's signature, and a QR code for third-party verification.

AICTE-aligned

Certificate of Project Completion

This is to certify that

has successfully completed the project

Springless Car Suspension Using Bevel Gears

Scan to Verify

Date

Signature

Auto-issued on completion QR-verifiable

You'll earn — Digital Badge

Shareable LinkedIn / Resume Skill Badge

A compact, verifiable Open-Badges-2.0-compliant digital credential. Add to your LinkedIn profile, GitHub README, or resume in one click. Recruiters can validate authenticity via a unique URL.

Moderate

Springless Car Suspension Using Bevel…

Assessfy

Auto-issued on completion One-click LinkedIn add